Hubei high-quality Insulated Glasses manufacturer

Star Sea Insulated Glasses Factory: Deeply cultivate the industry and intelligently manufacture the future! Empowering new heights of buildings with deep glass processing and quality

Xingchen Dahai(Hubei) Glass Co., LtdBased in central China, with 32 years of deep cultivation in the glass industry, it has established two modern production bases in Wuhan and Xiaogan, covering a total area of ​​50,000 square meters, truly realizing the coordination of the two bases, radiating across the country and overseas markets, and forming an efficient supply chain network.

Our Wuhan base quickly responds to national demands based on the advantages of transportation hubs. The Xiaogan base realizes large-scale production with intelligent production lines. The dual bases form a 'R&D-Production (customization)-Delivery' full-chain closed loop, providing customers with various types of products and services that are cost-effective, safe and reliable.

The annual production capacity exceeds 1 million square meters, with an average monthly stable delivery of 80,000 square meters, which can meet the batch needs of large-scale projects and the flexible allocation of personalized customized projects.

Therefore, Xingchen Dahai(Hubei) Glass Co., Ltd was awarded the 'Hubei high-quality Insulated Glasses manufacturer' with its excellent quality and intelligent manufacturing strength.

Panoramic analysis of the Star Sea Insulated Glasses factory

Create excellent quality and create industry benchmarks

As a leading manufacturing enterprise in central China and a high-quality manufacturer in Hubei, the Xingchen Dahai factory has always been driven by technological innovation, focusing on R&D, customized production and sales of various types, covering various fields such as building curtain walls, doors and windows, and energy-saving transformation. Our company is guided by customer needs and relies on modern production bases, intelligent production equipment and full-process quality control system to quickly respond to large-scale engineering projects and personalized order needs, and supports hollow composite processing of special sizes, glasses of various types (such as tempering, Low-E, laminated) and special glasses, providing a one-stop solution from basic to high-end in all categories.

Provide high-quality architectural glass to domestic and foreign markets, and the core product system of Xingchen Dahai Glass:

1. Safety protection type : Toughened Glass (impact resistance is 5 times that of ordinary glass), laminated glass (PVB/SGP film penetration resistance)

2. Energy-saving and environmentally friendly: tempered Insulated Glass (heat transfer coefficient as low as 1.0W/(㎡·K)), Low-EInsulated Glasses (reflection of more than 90% infrared rays)

3. Compound functional types: Laminated Insulating Glass (dual performance of sound insulation + thermal insulation), fireproof/explosion-proof special Insulated Glasses

Customized service: Supports deep customization requirements such as special-shaped cutting (circular/arc, etc.), special coating (self-cleaning, anti-glare), thickness combination (12A-27A spacer layer).

Star Sea Glass Intelligent Manufacturing Strength

1. Intelligent equipment to consolidate the production foundation

The Xingchen Sea Insulated Glasses factory is equipped with an industry-leading full production line to ensure process accuracy and efficiency:

· Front-line processing: high-precision CNC cutting machine (accuracy ±0.5mm), automatic edge grinding equipment (cavity 0.1mm), ensuring accurate glass substrate size and smooth edges.

Core process equipment

1) Tempering equipment: Increase the strength of the glass through high-temperature quench cooling process to meet safety standards.

2) Laminate production line: Use autoclave technology to achieve high-strength bonding between PVB film and glass, and the finished laminate product has no bubbles.

3) Fully automatic hollow production line: Fully automatic cleaning and drying, and high efficiency to complete the composite sheet compression and sealing process to ensure that the hollow layer is dry and clean, and the inert gas filling rate is ≥90%.

· Post-treatment equipment: Forced convection tempering furnace (stress uniformity ±5MPa), homogenization furnace (eliminates self-destruction risks), and standardized storage of sheet cages to reduce handling damage.

Our company implements ISO9001 standard throughout the production process, strictly following the following six precision processes:

① Original sheet cutting (laser positioning prevents error) → ② Grinding chamfering (3-level water grinding eliminates microcracks) → ③ Deep cleaning (deionized water + ultrasonic decontamination) → ④ Molecular sieve filling (humidity <0.5%) → ⑤ Butyl glue + silicone double-channel sealing (helium mass spectrometry leak detection) → ⑥ Inert gas (argon gas purity ≥95%)

Key processes are equipped with a temperature and humidity monitoring system to ensure colloid curing stability.

2. Strict craftsmanship to create excellent quality

Our company Insulated Glasses production process lean management, quality control from source to terminal: no bad products are collected, no bad products are made, no bad products are paid.

· Raw material selection: Use first-line brand original sheets such as Nanjiao and Xinyi to ensure basic performance such as light transmittance and flatness, and ensure zero defects in the basic materials.

· Process monitoring: Each glass passes through 12 quality inspection levels, including light transmittance detector (accuracy ±0.5%), stress meter (testing tempering uniformity), dew point tester (no condensation in -60℃).

· Process control:

1) Sealing technology: double-channel sealing structure (butyl glue + polysulfide glue), with 30% anti-aging performance.

2) Customization of spacer strips: Accurately adapted to warm edge technology and bending process to reduce heat conduction at the edge.

· Quality objectives: Customer standards are our standards.

· Quality inspection:

1) Full inspection of more than 10 indicators including light transmittance, haze, and sealing;

2) The random inspection batches have passed the ISO9001 and CCC certification standards;

3) Third-party institutions conduct regular random inspections to ensure product durability.

· Safety packaging: coating anti-scratch + corner guard + customized wooden strips and wooden boxes, the transportation breakage rate is less than 0.5%.

3. Core advantages, empower customer value

High cost performance: Large-scale procurement and intelligent production reduce marginal costs, and leads in the industry for price competitiveness.

Quality Commitment: The entire process is traceable, the warranty period is up to 10 years, and the after-sales response is in place 24 hours.

Delivery guarantee: intelligent production scheduling system + own logistics team, order delivery rate exceeds 98%.

Green production: waste heat recovery and dust purification system to achieve a win-win situation for energy conservation and environmental protection and efficient production.

4. Craftsmanship service, worry-free throughout the process

1) We take customer experience as the core and adhere to the 'three-heart level' service system: make cooperation more reliable, process more worry-free, and service more considerate.

2) Intelligent configuration system: One-on-one service for professional engineers, and quickly issue configuration plans in 2 hours.

3) Personalized process customization: supports free combination of glass thickness (5-19mm)/aluminum specifications/product sizes/functional configurations (sound insulation/explosion-proof/Low-E, etc.)

4) Exclusive customization of brand logo: Provides LOGO implantation processes such as silkscreen/engraving/film.

5) Independent packaging of precision components: corner silicone sheath + edge protective strip + surface scratch-proof film

6) Intelligent logistics service: door-to-door accurate delivery, self-built 20 professional vitrified product transportation fleets, and full GPS tracking.

7) Visual packaging acceptance: take photos and archives at key nodes, and support remote inspection

In the field of deep processing of glass in central China, as a high-quality manufacturer in Hubei, the Xingchen Dahai glass product system fully covers the needs of building curtain walls, doors and windows and special engineering, and realizes the full-chain digitalization of 'raw material testing-process control-finished product traceability'. Our company continues to define the new standards for deep processing of high-end glass in Wuhan with a ten-year warranty commitment and 0.5‰ transportation rate record.

From the design of the plan to terminal delivery, Xingchen Dahai Glass Factory takes intelligent manufacturing as the cornerstone and uses temperature services as a guarantee, and equips each project with exclusive service managers to truly realize the service commitment of 'one-time entrust, worry-free throughout the process';

With the dual-wheel drive of 'technology + service', we will continue to deepen our efforts in the field of Insulated Glasses. Whether it is a commercial complex, high-end residential building, or special customized projects, we use craftsmanship and efficient service to help customers achieve dual improvements in quality and value.

As a benchmark enterprise in central China, our Star Sea Glass has always taken 'making every piece of glass a safety guardian of buildings, bringing the white and bright world to the future, and adding charm to users' lives.'

Use solid processes to precipitate and innovate genes to provide trustworthy glass solutions for curtain wall engineering, green buildings, high-end home furnishings and other fields.