English Views: 0 Author: Site Editor Publish Time: 2025-04-02 Origin: Site
For the system door and window factory, Insulated Glasses is no longer just a 'component', but the key to determining product grade, performance, cost and brand strength.
Today, when the system door and window industry is constantly developing towards high-end and energy-saving, Insulated Glasses, as the 'standard configuration' of system doors and windows, is not only the key to improving product performance, but also the core competitiveness of the market. With the improvement of the country's energy-saving standards for building and the continuous upgrading of consumers' requirements for living comfort, the adoption of Insulated Glasses has become an inevitable trend in system door and window products. This article will analyze the necessity of Insulated Glasses in system doors and windows from three dimensions: product classification, production process, and product upgrade, and explore its process advantages and industry trends.
1. The difference between system doors and windows and ordinary doors and windows: determines the 'standard' status of Insulated Glasses
The characteristic of system doors and windows is that they are 'systemic' - including the coordinated optimization of multiple links such as profile structure, sealing performance, drainage structure, hardware accessories, and glass configuration. In the entire window system, Insulated Glasses undertakes core functions such as heat insulation, thermal insulation, sound insulation, and energy conservation.
● Product classification comparison:
type | Ordinary doors and windows | System doors and windows |
Glass configuration | Single-layer glass/ordinary double-layer | Insulated Glasses (Double hollow/triglass) |
Sound insulation performance | Poor | High sound insulation, up to 35~40dB |
Energy-saving standards | No mandatory requirements | Meet more than 65% of energy saving |
Application scenarios | Ordinary residential, shop | High-end residential buildings, fine decoration rooms, energy-saving buildings |
Conclusion: Without Insulated Glasses, it cannot be called a real 'system door and window'.
2. The three core technology advantages of Insulated Glasses
1. Excellent heat insulation and thermal insulation performance: reduce energy consumption and improve living comfort
Insulated Glasses Two or more pieces of glass are sealed with aluminum partitions and sealant to form an air cavity structure, effectively reducing heat conduction, and the U value can be as low as 1.1W/㎡·K or even lower, especially suitable for passive buildings and cold northern areas.
☑ With Low-E coated glass, it can achieve stronger energy-saving performance
☑ Effectively avoid problems such as 'condensate' and 'glass frosting'
2. Significant sound insulation and noise reduction effect: improve quality of life and adapt to urban needs
There are serious environmental noise problems such as urban residential dense, highway surrounds, and airport elevated roads. Insulated Glasses can achieve effective sound insulation through differentiated combination of air cavity width and glass thickness, and the noise reduction capacity is improved by 20~30dB.
☑ The combination of three glass double cavity + glue hollow is suitable for scenes with extremely high sound insulation requirements
3. Automatic production and customized supporting facilities: improve production capacity and delivery efficiency
Insulated Glasses's production has long been fully automated, including glass cleaning, inflation, glueing, shaping, inspection and other processes, which is conducive to the door and window factories to achieve high-efficiency mass production and customized delivery.
☑ The digital glass processing line is seamlessly connected with the ERP system to improve the overall production capacity of the factory
☑ It can be linked to standardized design with door and window system manufacturers to ensure structural compatibility and stability
3. The key path to product upgrade: Insulated Glasses configuration determines the system doors and windows level
In the current door and window market with serious homogeneity, product differentiation has become the key to breaking through. The diversified configuration of Insulated Glasses is the core path to improving the competitiveness of system doors and windows.
● Configuration upgrade suggestions:
Glass configuration | Applicable scenarios | Advantages and Features |
5+12A+5 Insulated Glasses | Ordinary residence | Basic thermal insulation, high cost performance |
5+15A+5 Low-EInsulated Glasses | High-rise residential buildings, fine decoration rooms | Better energy-saving and thermal insulation performance |
6+12A+6+12A+6 Three glass and two chambers | Northern Cold District, Villa Project | Super thermal insulation and sound insulation |
6+1.14PVB+6+12A+6Laminated Insulating Glass | Close to highways and airports | Impact resistance + high sound insulation |
System door and window companies can flexibly choose glass structures based on project positioning and customer needs to create high, medium and low-end product lines to improve market adaptability.
4. Insulated Glasses upgrade direction: future trends and technological innovation
With the advancement of policies on energy-saving construction and green building materials, Insulated Glasses is also constantly upgrading. The following major trends are worthy of attention from system door and window companies:
1. Insulated Glasses Standardization development: With the deepening of the integration trend of door and window systems, standardized and modular products are easier to form a unified solution with system profiles and hardware, and promote the improvement of industry efficiency and quality.
2. Warm edge spacer technology: Use stainless steel or composite materials to replace traditional aluminum spacer, reduce the edge thermal bridge effect and improve the insulation performance of the entire window.
3. Intelligent dimming glass + hollow structure: Combined with electrochromic (EC) or liquid crystal dimming technology, it realizes intelligent adjustment of glass light transmittance, suitable for high-end buildings and smart homes.
4. Vacuum composite Insulated Glasses: Add a vacuum layer on the basis of traditional Insulated Glasses to further improve the thermal insulation performance (K value can be as low as 0.4 W/(m²·K)), and is suitable for passive houses and zero-energy-consuming buildings.
5. Photovoltaic Insulated Glasses: Embed solar thin-film batteries into Insulated Glasses to achieve integration of power generation + insulation, which is in line with the development trend of green buildings.
In summary, Insulated Glasses is not only glass, but also the core competitiveness of system doors and windows!
For the system door and window factory, Insulated Glasses is no longer just a 'component', but the key to determining product grade, performance, cost and brand strength. At a time when the industry is accelerating and competition is fierce, grasping the selection and production capacity of Insulated Glasses is a 'winning point' to seize the market and win customers. Therefore, it is necessary to upgrade Insulated Glasses from 'accessories' thinking to 'system strategy'.
By optimizing the glass configuration, our Star Sea Hubei Insulated Glasses factory can create more competitive high-performance doors and windows to meet increasingly stringent energy-saving standards and market demands. In the future, with the emergence of new materials and new processes, the applications of Insulated Glasses will be more diversified. System door and window companies should keep up with the technological trends and seize the initiative in the high-end market.
If you need to further discuss the selection and process optimization of Insulated Glasses, welcome to communicate!
Xingchen Dahai(Hubei) Glass Co., Ltd
